Many companies around the world have been fortunate enough. To reach a point where the workload is too great to be handled by manual labor alone. At this stage in your company’s lifecycle, you need to make some important decisions. About how best to manage the workload. You’ve probably considered using more staff to pack your goods, But labor costs are steadily rising and you’d rather focus your trusted team on tasks that require more critical thinking than attaching boxes or applying labels.
Fortunately, this is where packaging automation shines. By adding automated packaging machines to your line. You can improve production, reduce employee injuries, deliver high-quality results, and save money
When you start adding packaging equipment to your line, .keep in mind that end-of-line packaging automation is one of the best places to start. What is end-of-line packaging automation? Some examples are a carton sealer that seals your boxes securely without the assistance of a human operator, Or an automated label printer that puts your logos or barcodes directly on your corrugated boxes.
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End-of-line packaging equipment is an excellent introduction to the world of packaging automation. As it can perform the tasks that need to be done perfectly but don’t require the critical eye of one of your team members. These machines work efficiently and produce high-quality results that you’ll be surprised you were able to avoid.
Different Types of End-of-Line Packaging Machines Automatic Carton Sealing Machine End-of-Line Packaging Automation. These machines perform two very important tasks that almost every package needs before it goes out the door. After your product is placed in the corrugated box and your team has applied the ideal amount of vacuum fill around the product, A carton sealer can take over to seal the box.
Alternatively, you can use an automated label printer to apply your labels directly to the carton. Rather than wasting time manually attaching adhesive material. Each of these types of end-of-line packaging automation offers incredible benefits with little effort on the part of your team,. And you won’t regret adding them to your packaging process.
Packaging Plays a Crucial Role in the Development of Brands
Brands are created not only in the mind but also through their look and feel. Packaging plays a crucial role in the development of brands. With the global boom in retail markets, Changing demographics, and increasing demands from society, it is a challenge for all manufacturers to package their products in a variety of ways while keeping costs optimal.
This has also led to the need for packaging lines to be more versatile and handle more quantities. Also, the typical “end of the line” of a packaging line must be able to produce shelf-ready display packs, Or the packs must be attractive to reduce the time and cost of breaking bulk. To meet this rapidly changing scenario, machines must be highly automated and versatile in case erecting, case packing, case sealing, wrap-around packaging, and shrink wrapping. The most widely used end-of-line packaging machine is the pick-and-place case packer. Case packers are either mechanical or robotic.
A mechanical case packer is typically used to pack rigid containers into an RSC carton. The slow cycle time but high payload makes it particularly suitable for packing heavy containers at low speed or containers. That can be easily stowed on a conveyor (rigid, stable bottles, jars, drums, etc.)
- The fast, tool-free changeover to ensure the same machine can be used for multiple SKUs
- Compact dimensions to take up less space in the factory
- Open design for better accessibility, cleanability, and better maintenance
- All safety interlocks to ensure product and operator safety
A good mechanical case packer operates with a motion profile such as a desmodromic curve. Which ensures different speeds and allows for better efficiency and smooth product handling. However, these case packers are usually intended for the beverage or bottle industry, As they operate with a simple fixed pick and place position.
A robotic case packer is mainly used for packing products that can be stacked in multiple layers in a box. It can rotate 180° to pack products such as bags, which tend to sag at the end. Another product where a robotic case packer is predominantly used in soaps.
Both mechanical and robotic case packers should have an intelligent gripper unit to ensure quick changeovers without tools. This is possible if the gripper assembly is changed head by head using quick-release buttons. The gripper heads should be equipped with safety detectors to ensure. That the machine stops in the event of a jam or misalignment of the product. This ensures fewer accidents and in turn, increases machine uptime.
However, before a case packing machine, there must also be an efficient and reliable case erecting machine. The case erector must be able to form Cases with high accuracy and speed to meet the requirements of the case packing unit. Carton erectors are both robust and reliable. They combine the features of high-speed case erectors in a compact and versatile unit that can meet the most demanding production requirements.
Another widely used end-of-line machine is the shrink-wrapping machine. Shrinkwrapping is an economical machine. They are mainly used when the product is rigid, stable, not fragile, or too heavy. Shrink + Tray – Products are assembled on a tray blank; a tray is formed and then shrink wrapped. This process is usually used for heavy and unstable products.
Rehan is a student of Masters at the University of Birmingham. He loves writing about business, finance, technology, and life. He believes that sharing knowledge with the public is the best thing that one can do for the world and humanity.